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In July 2025, Ford Motor Company issued a major safety recall affecting more than 850,000 vehicles from model years 2021 through 2023. The issue is impacting F-Series Trucks, Mustangs, Broncos, and Lincoln SUVs. The recall was issued following over 2,000 warranty claims related to a fuel pump defect that can lead to sudden engine stalling. The recall, filed under NHTSA Campaign Number 25V-455, involves a range of Ford and Lincoln vehicles and highlights a manufacturing defect that may significantly compromise vehicle safety. We were informed of this recall from an AAA member whose ambulance experienced the fuel pump failure identified in this recall.
It is important to note, this recall is unrelated to the Ford 7.3 Liter low engine pressure issue the AAA notified members of back in May 2025. Resources for addressing the low oil pressure issue can be found on the AAA website.
Summary of the Issue
This recall stems from a flaw in the low-pressure fuel pump within the Fuel Delivery Module (FDM). According to the National Highway Traffic Safety Administration (NHTSA), the affected pumps may contain impellers with insufficient clearances due to a supplier process change, which can cause increased friction, overheating, and failure under certain operating conditions.
The recall notice states that failures occur more frequently during hot climates or when the vehicle is running on low fuel, conditions that may result in vapor lock or pump seizure. A failed fuel pump could cause the engine to stall unexpectedly while driving—significantly increasing the risk of a crash.
Symptoms and Warning Signs
NHTSA notes that, to date, no injuries, crashes, or fires have been reported to date, drivers may notice early signs of trouble, such as:
- Rough engine performance or misfiring
- Decreased engine power
- Illumination of the check engine light
- Difficulty restarting after stalling
Vehicles Affected
NHTSA notes that the recall includes both Ford and Lincoln models built between July 2021 and July 2022. The largest group affected is the Ford F-150 line, with over 455,000 trucks included. Other impacted models include:
- Ford Super Duty Trucks: F-250, F-350, F-450, F-550
- Ford Mustang
- Ford Bronco
- Ford Explorer
- Ford Expedition
- Lincoln Navigator
- Lincoln Aviator
In total, 850,318 vehicles are subject to the recall, with an estimated 10% expected to contain the defect.
How Was This Discovered?
According to NHTSA, Ford first began investigating the issue in September 2022 after receiving increased warranty claims and part returns. Ford stated that the issue seemed to result from a fuel pump manufacturer supplier process change. Ford’s initial investigations led to a temporary decline in incident rates, renewed complaints in 2024 and 2025 prompted Ford to reopen the case. By June 2025, Ford had logged nearly 2,000 warranty claims related to this issue.
Ford’s Response and Next Steps
Ford has not yet finalized the repair solution. In the meantime, the automaker began notifying dealerships on July 8, 2025, and mailed interim letters to affected owners starting July 14, 2025. A second mailing will follow once a permanent fix is available. Ford has assured owners that repairs will be free of charge and carried out by authorized Ford and Lincoln dealerships.
Ambulance Service Next Steps
Given that Ford has not announced a solution to the fuel pump recall, we strongly encourage EMS agencies to:
- Check if their vehicle is affected by entering their VIN on the Ford recall website or contacting Ford customer service at 1‑866‑436‑7332.
- Monitor for warning signs such as rough idling or the check engine light.
- Consider notifying your team members
- Schedule a service appointment once the official repair procedure is announced.
If you have questions about this recall or the Ford 7.3L low pressure oil pump engine problem, please contact us at smoore@wmklawgroup.com.
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