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News and Insights on the Masonry Repair and Maintenance of Institutional, Commercial, and Condominium Buildings in Greater Boston and Eastern Massachusetts

Volume 15 No. 2

Summer 2023

In this issue, our Case Study article describes an extensive masonry repair project on a brick and precast concrete college dormitory building in Boston, MA. Our Masonry 101 provides a description of precast concrete and its benefits.

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Abbot Building Restoration Company, Inc.
Case Study

Abbot Completes Extensive Repairs on Dormitory Building

Abbot recently completed extensive repairs on a 4-story brick and precast concrete college dormitory building located on the campus of Wentworth Institute of Technology in Boston, MA.

 

Focused on Rear Section


Abbot’s work focused on the rear section of the building that had deteriorated over time. First, Abbot cut and pointed all of the masonry using new mortar to match the existing color and texture of the original mortar. Abbot then removed any damaged or deteriorated brick and replaced the brick with new matching brick.

 

The next task was to replace numerous damaged precast sills and lintels to accommodate various window sizes, and then cut out and recaulk all of the windows using Tremco Dymonic® FC hybrid joint sealant (www.tremcosealants.com) to match the existing sealant material.

 

Tight Time Frame


A major challenge for Abbot was to perform the job during a tight time frame while the students were away on break. The project commenced immediately after completion of final exams in May and completed in time to allow for clean up before the students returned in August. This required multiple crews working several rigs at a time with the supervision of foremen who set the daily tasks. The foremen and crews worked in conjunction with Abbot’s management team who assisted in coordinating the effort.

Masonry 101

Precast Concrete

In the Case Study article above, the dormitory building is constructed of brick and precast concrete. This article describes precast concrete and its benefits to the construction process.

 

Precast concrete is a construction material created by pouring concrete into a preshaped mold or form. The concrete is then left to cure in an appropriate environment. Once cured, the mold is removed and reused.


Different Construction Method from Cast-in-Place Concrete


To produce precast concrete structures, the molds are first prepared in the desired shape. Once the molds are fixed, the concrete mix is poured into them. After pouring, the mixture is left to cure. Factors like temperature and humidity are precisely controlled during the curing process. Once the precast is cured, the molds are removed, and the finished product is shipped to the job site. Since the molds can be shaped in any form, precast concrete can come in various shapes and sizes.


Several Components Make Up a Precast Structure


Several different components go into making a precast concrete structure. These materials include cement, water, supplementary cementitious material, and an aggregate of some kind.


Multiple Benefits of Precast Concrete


Benefits of precast compared to cast-in-place concrete include construction speed, core strength, the ability to control the casting environment, quality control, and cost savings. 

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