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Rotomation's indexing actuators provide accurate and repeatable rotary motion in increments to fixed stops with no accumulating error - essential for a wide range of automation tasks. Leveraging a unique design, our actuators ensure precise positioning and reliable performance, making them ideal for applications requiring high accuracy and efficiency.
How Rotomation Indexing Actuators Work:
Our indexing actuators operate on a principle similar to standard rotary actuators, utilizing pistons and a rack-and-pinion system to generate rotary motion. However, we've incorporated a specialized clutch/bearing mechanism for enhanced precision:
Clutch/Bearing System:
- The pinion features an integrated clutch/bearing, with separate needle sets for shaft support and directional gripping.
- During the drive stroke, the clutch engages the shaft, rotating it accurately.
- During the reset stroke, the clutch disengages, allowing the rack and pinion to return without rotating the shaft.
- A second clutch prevents backward shaft rotation.
Ratchet and Pawl for Precise Stops:
- A ratchet, with teeth corresponding to the desired index angles (e.g., 4 teeth for 90-degree indexing), ensures accurate stops.
- A spring-loaded pawl interacts with the ratchet teeth, precisely halting shaft rotation.
- This mechanism provides a locked position, preventing both forward and reverse rotation.
Consistent Accuracy:
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The actuator's design ensures accuracy is determined solely by the ratchet, not the stroke length.
- The actuator remains locked while part processing takes place, then the directional control valve is shifted to initiate a reset stroke to prepare for the next index.
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