Volume 7 Issue 10 October 2025

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In this Issue

Welcome to Industree 4.0 for October 2025, exclusively sponsored by SAP.

SAP

By Kai Aldinger, Global Lead, Forest Products, Paper, Packaging,

SAP AG

The Genie in the Bottle: Why AI Needs More Than a Brain to Transform Your Mill

The AI Tremor and the Mill Reality

 

In August 2025, the declaration that "AI is eating software" sent a tremor through the stock market, punishing established software firms on the belief that their business models were suddenly obsolete. This narrative suggested a paradigm shift where generative AI would simply replace traditional enterprise applications. However, a swift market correction revealed a more symbiotic truth: the value of AI is unlocked not by its raw intelligence, but by its application to the high-quality, proprietary data managed by enterprise platforms.

 

For leaders in the pulp and paper industry, this debate must be grounded in physical reality. Unlike a digital business, a mill is defined by massive capital assets and complex processes. The critical error in the current discourse is viewing AI as a disembodied "brain" that can be purchased and installed. True competitive advantage will not come from acquiring the smartest AI, but from building an integrated enterprise capable of leveraging that intelligence. The focus must remain on business value, where AI is a powerful tool, not the end goal itself.


A Football Team, Not a Chessboard

 

A business operating in the physical world, like a paper mill, is more like a football team than a chessboard. It cannot succeed with strategy alone; it requires a corporate “body” with a sophisticated nervous system (a unified data infrastructure) and powerful muscles (automated physical processes) to translate intelligence into action. Over time, the core intelligence of powerful AI models will likely become a commodity, accessible to all competitors—like every team having the same world-class coach.

 

Victory will therefore be determined not by the brain, but by the body that executes its commands. Competitive advantage will come from having the most physically responsive and digitally integrated organization for that AI to command. This is where SAP's unique strength lies. For over 50 years, SAP systems have been the custodians of structured business process data, making them the most fertile ground for applying Business AI that is relevant, reliable, and responsible.


Anatomy of an Intelligent Mill: SAP's Integrated Vision

 

Building this intelligent enterprise requires integrating three components: the analytical "brain," the data-driven "nerves," and the automated "muscles."

 

The AI Brain is the analytical core, providing predictive and prescriptive intelligence for process optimization and predictive maintenance. It moves operations from a reactive state to a proactive one, reducing resource consumption and preventing costly unplanned downtime.

 

The Corporate Nerves are the data infrastructure that feeds the brain. The primary challenge in most mills is a fragmented data landscape. SAP’s Business Technology Platform (BTP) and the SAP Business Data Cloud solve this, acting as a unifying layer that harmonizes data from disparate sources while preserving its critical business context. This unified, single source of truth is the central nervous system upon which all advanced AI capabilities must be built.

 

The Corporate Muscles represent the ability to execute the AI's decisions automatically and physically. For example, an AI Quality Agent can analyze a finished paper roll, and its decision is not a mere recommendation but an executable command. A "Green Light" automatically triggers workflows in the ERP and warehouse management systems to dispatch the roll for shipping. A "Yellow Light" might query the ERP for an alternative customer order that matches the produced quality, reallocating the roll to maximize yield. This immense value is only realized because the integrated corporate "nerves" and "muscles" can execute the brain's decision instantly.


The Orchestrated Enterprise: SAP's Agent-Based Solutions

 

SAP is realizing this vision by moving from passive analytics to active, agent-based AI. These specialized agents are designed to take autonomous actions across multiple systems, orchestrated by SAP's AI copilot, Joule.

 

The Next-Generation SAP Ariba, rebuilt on SAP BTP, embeds AI agents directly into procurement workflows. A Bid Analysis Agent, for instance, will automatically analyze supplier quotes beyond simple price, evaluating total cost and highlighting risks a human might miss. This transforms procurement into a strategic, predictive function.

 

The SAP Business Network, formerly the Ariba Network, functions as the enterprise's extended nervous system, creating a digital fabric that connects a company to its entire ecosystem of suppliers and logistics providers for real-time data exchange and resilience.

 

The new SAP Supply Chain Orchestration solution represents the pinnacle of this integrated concept. This AI-native solution combines Joule with a live knowledge graph of the supply chain to sense potential disruptions deep within the supplier network. When a risk is detected, it doesn't just generate an alert; it orchestrates a coordinated, automated response across connected systems—initiating alternative sourcing in SAP Ariba and re-routing shipments through the SAP Business Network. This is the AI "brain" commanding the entire corporate "body" to react intelligently and autonomously.


Conclusion: Mens Sana in Corpore Sano

 

The path to leveraging AI in the pulp and paper industry is not through acquiring a standalone "brain." Sustainable advantage will be forged by building an integrated corporate "body." The Roman poet Juvenal offered an enduring piece of wisdom: Orandum est ut sit mens sana in corpore sano—"You should pray for a healthy mind in a healthy body". His point was that a sound mind requires a sound body as its foundation.

 

This serves as a powerful metaphor for the modern enterprise. The only goal worth pursuing is the foundational work of building a healthy, responsive, and digitally integrated corporate body. Only within such a well-structured organization can a healthy AI mind truly thrive. For leaders looking to build a resilient, future-proof operation, it is time to explore how SAP's Business AI, embedded across its suite of intelligent applications and business networks, provides the foundational framework to power the next generation of manufacturing.

 

Learn how SAP Business AI can deliver measurable value for your business using this value calculator and sign up for our newsletter.


For more about how SAP has partnered with the Mill Products industry – including paper and packaging - for more than 50 years click here.  

Philosophical AI

By Pat Dixon, PE, PMP


President of DPAS, (DPAS-INC.com)

Staying with the theme of artificial intelligence (AI), I will veer off on a tangent that may seem to depart from the purpose of this publication, but I will attempt to connect it.


One of my favorite podcasts is “Philosophize This” by a brilliant and entertaining guy named Steven West. Every few weeks he puts out a new episode about 30 minutes long that covers a particular philosopher or philosophical subject. In episode #237 dated 9/30/25 he explains the problems philosophers Friedrich Nietzche and Arthur Schopenhauer had with stoics.


Already you can see this is quite a tangent from industrial automation.


Let’s begin with defining a stoic. The idea is that you don’t worry about things you can’t control. Don’t get emotional. Learn to accept what happens and respond logically, not emotionally. If you can do this, you can make your life less painful. In Buddhism, suffering comes from desire. If you eliminate that desire and accept what comes, it won’t hurt as bad. That is how you can live like a stoic.


Nietzsche and Schopenhauer had some differences in their arguments, but the common ground was that suffering and emotion is good. What makes humans great is the ability to sense and respond in a way that is emotive, not purely logical. It is like an extrasensory perception (ESP) that humans have that is missing for a pure stoic. It is debatable whether anyone really has ESP, but some humans seem to have the ability to sense something is wrong with someone they love who is on the other side of the world, or sense something bad is about to happen without being able to explain why they feel this way. Certainly, there are people who feel ESP even if their perception is wrong, and those feelings are unique to humans. Emotions have the benefit of motivating humans to accomplish what may seem impossible. Just watch a football team take the field with spirit against a flat opponent that is uninspired. Emotions can be powerful. Therefore, Nietzsche and Schopenhauer were arguing that stoics were trying to make themselves inferior by attempting to eliminate a unique attribute of humanity.


Humans may be the most emotional entity in the universe. Even a stoic has instinctive emotions that they fight to control. Our emotions and ESP are built in from birth.


Is there anything less emotional than a machine? Not only do machines not have emotions, but the only perceptions they have are determined by their equipment. A machine without a flow sensor cannot perceive flow. 


AI lives on machines. Therefore, AI as it currently stands cannot completely replace humans. Arguably, it never will. Even if it becomes sentient and begins to approach emotional intelligence and ESP, humans will remain the oracle for these attributes. No matter how close AI gets, humans will be the masters with emotions and ESP.


The connection is that in industrial manufacturing we are trying to figure out whether we should step on the gas and accelerate AI or pump the brakes before AI gets out of control and controls us. Nietzsche and Schopenhauer seem to say step on the gas and don’t worry about it.

Al Brain without a body is useless

It is reported by some sources that Antoine Lavoisier, often called the father of modern chemistry, conducted an experiment during his guillotining on May 8, 1794. It may or may not be true, but serves our purposes here.


As the story goes, Lavoisier agreed with his colleagues that he would blink his eyes for as long as possible after his head was severed to determine how long he "stayed alive." The answer was about forty seconds. If this happened, the severed head served some useful information, but only for a limited period of time.


This is what Kai is suggesting above, namely AI, "without limbs" or as a severed head, is pretty useless. Kai illustrates this with several new "appendages" SAP has developed to address this problem and bring relevance to AI.

The Power of AI and Human Collaboration in Supply Chain Decision Making

By Tejaskumar Vaidya

The decision making process, which includes demand planning, supply planning and scheduling execution, is a crucial step in every supply chain planning process. 

Open-Standards Adoption Boosts IIoT in Smart Factories With Universal Connectivity

By Emily Newton

Manufacturers are accelerating toward Industry 4.0, but disconnected systems still create barriers.

The Number of Industrial Robots Has Doubled in Ten Years

By All About Industries

The robotics industry is not immune to global crises. However, there are no indications that the long-term growth trend will end anytime soon.

Can the Asset Administrative Shell Make Factory Data AI-Ready?

By IIoT World

Most factories already collect oceans of data, yet too much of it arrives in different shapes, names, and units. That inconsistency slows down Artificial Intelligence (AI) projects more than any model choice.

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