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Investing in the future of biorenewables research
The National Corn-to-Ethanol Research Center at Southern Illinois University Edwardsville (NCERC at SIUE) is investing in the future of biorenewables research in order to expand its capabilities and client offerings.

In NCERC's research laboratories, all of the additions will serve one purpose: microorganism gene editing. These additions will enable NCERC to conduct research at DNA levels, such as expressing certain genes in microorganisms or modifying a certain microorganism's chromosome DNA. They will also enable NCERC to conduct protein-related research, such as protein expression and testing.

The following are additions to the NCERC's research labs: an Electroporation System in order to insert genes into microorganism cells, a Gel electrophoresis + imaging system to verify gene expression in microorganisms, a Polymerase Chain Reaction (PCR) machine to amplify genes, a Nanodrop - Spectrophotometer in uL drops (DNA concentrations), and a Laminar Fume Hood to provide a microorganism-free environment

NCERC's engineers are also in the process of enhancing the bioprocessing capabilities of its Fermentation/Cultivation Suite with several new additions to the facility.

Another pharmaceutical-grade, steam-sterilizable bioreactor to the seed train will find a home in NCERC's Fermentation Suite. This new 400 liter reactor will allow NCERC staff to screen and process difficult feedstocks that contain unfermentable solids.

To facilitate the cultivation of our clients' proprietary organisms, NCERC is adding new oxygen aeration/blending systems for the 150, 400 and 1500 liter seed train bioreactors. Reactor exhaust gas analytics for carbon dioxide and oxygen will be integrated with the new aeration equipment gas flow data to determine an organism's respiratory requirements.

NCERC will see the addition of a new clean out of place (COP) system for the Fermentation Suite from a commercial kitchen equipment manufacturer. This will enable NCERC staff to facilitate hygienic cleaning of other equipment not serviced by the CIP or SIP (clean in place/steam in place) methods.

The Fermentation Suite will also house a new product drying system. The equipment is a pharmaceutical-grade, vacuum tray dryer/impregnator with 125 cubic feet of shelf space. The unit will dry difficult materials such as liquids or solids that can be placed in the drying trays. The advantage of the new vacuum dryer is that due to the vacuum being applied to the drying process, lower drying temperatures are used to mitigate degradation to the product. It is typical for the system to dry the product to less than 1% moisture. The tray dryer is equipped with 30, 40"x14" trays, which will allow for approximately 20 cubic feet of materials (150 gal./560 liters) to be dried at once. The impregnator function allows the introduction of an inert gas such as nitrogen after the drying process completes to allow the product to absorb the inert gas to prevent product degradation.
NCERC embarks on Workforce Training Initiative
Like many others during these uncertain and unfamiliar times, the staff at NCERC are conducting the majority of their work from home to comply with the State of Illinois Stay at Home Order and Essential Business Guidance.

To maintain productivity while working from home, the NCERC technical team has began developing Workforce Training video modules for online consumption. With over a decade of working experience utilizing the facilities at NCERC including the Pilot Plant, Fermentation Suite and research labs, the team is converting numerous sophisticated standard operation procedures (SOPs) into easy-to-follow steps with detailed instructions including safety and sound scientific guidance.

The goal of this effort is to provide effective training for future NCERC employees, interns and students, with the potential for external training as well.
NCERC submitting two proposals for DOE BETO funding opportunity announcement
The National Corn-to-Ethanol Research Center is a part of two proposals in response to the U.S. Department of Energy Bioenergy Technologies Office (BETO) FY20 Multi-Topic Funding Opportunity Announcement.

An Economic Biorefinery using Food Waste from MSW

Through this proposal, NCERC is collaborating with the Advanced Biofuels and Bioproducts Process Development Unit at Lawrence Berkeley Lab, Department of Energy's Sandia National Laboratories, Southern Illinois University Carbondale (SIUC), and the University of Hawaii at Hilo. NCERC's Director of Research Dr. Yan Zhang is leading the project as the Principal Investigator (PI).

The study will develop an economic biorefinery to convert food waste into biofuel or bioproducts through a combination of waste stream pretreatment and biological conversion using a robust omnivorous conversion host Rhodosporidium toruloides. In addition, this study will investigate valorization of post-fermentation residues into an alternative aquaculture feed ingredient. This bio-chemical processing approach, using a low cost chemical method for pretreatment, and delivering high-added value chemicals and biofuel precursors, and a coproduct of aquaculture feed, has potential to reach commercialization scale.


Ecosystem Service Delivery in Complex Agroecosystems with Bioenergy Hemp

NCERC is collaborating with SIUC, University of Illinois Urbana-Champaign, and University of Illinois at Chicago for another proposal. In this proposal, NCERC Fermentation Chemist Dr. Jie Dong will act as a Co-PI with SIUC leading the project. The 2018 Farm Bill made hemp an ordinary agricultural commodity. As a covered commodity under crop insurance, the planted hemp acreage increased 534% in 2019 as compared to 2018.

The goals of this project are to quantify the potential for hemp biomass systems to deliver ecosystem services in the temperate U.S. Midwest that include carbon sequestration, reduction of nutrient and chemical loading, erosion control, wildlife habitat; and to refine and enhance measurement systems used for ES verification and valuation. NCERC will provide technical evaluation on industrial hemp as a competitive energy crop on making drop-in fuel precursor (isopentenol) and making bioproduct for the textile industry (100% hemp jeans with hemp fiber and indigoidine as the blue dye).
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National Corn-to-Ethanol Research Center (NCERC)
400 University Park Drive, Edwardsville, IL 62025
618-659-6737 | ethanolresearch.com