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During a recent inspection, an employee discovered heavy rust on the underside of a service truck’s air tank. These tanks – critical pressure vessels that store compressed air – are often overlooked during routine inspections, and the manufacturer’s recommended replacement intervals were not previously tracked. This situation had the potential to put technicians at risk if the tank were to fail under pressure.
Immediate action was taken to inspect all fleet vehicles, verify manufacturer guidelines, and update maintenance schedules. Additionally, new inspection checklists were introduced to ensure air tanks are routinely assessed and replaced as required.
This near miss highlights the importance of regularly reviewing inspection routines and maintenance schedules – even for components that may not be top of mind.
Always take the time to:
- Inspect all air tanks and pressure vessels for signs of corrosion, leaks, or damage – especially in areas prone to moisture buildup.
- Verify manufacturer-recommended replacement intervals and update maintenance schedules accordingly.
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Report and remove compromised equipment from service immediately to prevent incidents.
Thanks to a thorough inspection and prompt response, a potentially serious incident was prevented
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