Welcome to the September Issue of Advanced Ceramics Insights

We're looking forward to gathering next week at the Colorado School of Mines for USACA’s Fall Meeting, which promises to be two days of illuminating technical and policy discussions, as well as tours of some of our members’ facilities. 


Attendees will get a first-hand look at several of our innovative companies. First up is Canopy Aerospace, the startup founded in 2021 as part of a NASA-sponsored entrepreneurship program that supports partners developing new hypersonic missiles and a range of other programs on Earth and in orbit. We will also tour CoorsTek’s Center for Advanced Materials, a leading global manufacturer of technical ceramics for over a century.


On deck: Attendees will engage with a who’s who of government and industry experts on the latest technologies and manufacturing processes. 

Among the presenters:





Meanwhile, USACA Executive Director Ken Wetzel will update the membership on association activities, outline his priorities for the coming months, and provide an inside-the-beltway analysis of recent budget trends and the evolving policy and investment decisions that will impact USACA members and their business capture strategies. 


Tech update: USACA’s new technical director, Dr. Aisha Haynes, will also brief on our working groups and the materials priorities of key Department of War agencies, and lay out her agenda for the next six months – including plans to meet with all members, conduct new industry surveys, and compile white papers on USACA policy and funding priorities.


The long game: Dr. Haynes also plans to outline to attendees her goals for 2026, which includes drafting a U.S. Advanced Ceramics Strategy for the next 20 years.

DC UPDATE 

‘THE BEST IDEAS’: USACA leadership is participating in a campaign by other industry groups and small businesses to ensure that Congress reauthorizes in its current form the Small Business Innovation Research (SBIR) and Small Business Technology Transfer (STTR) programs, the four-decade-old programs that have seeded breakthrough technologies for national security, energy, communications, transportation, public health, and more. 


Defend SBIR: Earlier this month, the campaign hosted two days of discussions and meetings with lawmakers and staff, as well as a public forum featuring success stories and independent analysis of technology transition rates, particularly for the military.


“Every dollar of DOD SBIR activity generates $4 in follow-on non-SBIR research, development, test, and evaluation funding,” Dr. Maryann Feldman, who is chairing a National Academies of Sciences study on SBIR and defense, said at the forum. 


She also revealed that the forthcoming National Academies study, which Congress mandated, concludes that capping SBIR awards "ignores the fact that firms have multiple Principal Investigators" and "SBIR firms are an effective platform for organizing innovative activity."


"Don’t cap submissions," she recommended, noting the objective of the programs "is to source the best ideas."


Scouting report: The House on September 15 passed by voice vote a clean, one-year extension for the programs that was proposed by Small Business Chair Roger Williams (R-TX). The issue now goes to the Senate, where a minority of GOP members led by Williams’ counterpart, Sen. Joni Ernst (R-IA), continue to insist that any extension include proposed reforms such as caps on lifetime awards.


Read Dr. Feldman's presentation.


And learn more about the Defend SBIR campaign and watch the recent forum.


BUDGET BATTLES: The annual federal appropriations process remains in flux as we head into the fall. With the fiscal year ending on September 30, House Republican leaders are eyeing the passage of a stop-gap measure to carry through November 20, allowing more time for negotiations with Democrats on full-year appropriations.


We still anticipate passage of the annual defense funding bill before the end of 2025, as well as the National Defense Authorization Act, which sets policy.


Defense spending: The Senate and House still must reconcile their versions of the Defense Appropriations Act, which were passed by each chamber in July.

Here is a good breakdown of the differences.


NDAA update: Meanwhile, the House passed its version of the NDAA, mostly along party lines, on September 10. This includes the bipartisan Speed Act, which would give the Department of War new authorities and remove bureaucratic hurdles to deliver new capabilities in months rather than years. The Senate version of the bill remains in doubt.


Read more: Senate may skip the NDAA again


NEW PRIORITIES: We are also closely tracking a variety of new defense projects and investments underway at the Department of War following the recent passage of the One Big Beautiful Bill Act. The big winners were missile defense, hypersonic weapons, munitions, critical and strategic materials, autonomous systems, advanced manufacturing, shipbuilding, and nuclear weapons programs. 


The need for speed: We expect the department to be more aggressive than in the past in executing and accelerating timelines and to place a premium on multiple suppliers to reinforce the defense industrial base. 

MEMBER UPDATE 

‘FASTER, EASIER’: In case you missed it, Dr. Cheryl Xu, an engineering professor at North Carolina State University who is co-chairing our new Microelectronics Working Group, recently co-published a research paper in the Journal of the American Ceramic Society on a new technique that uses lasers to create ceramics that can withstand ultra-high temperatures.


“Sintering is the process by which raw materials – either powders or liquids – are converted into a ceramic material,” she said. “For this work, we focused on an ultra-high temperature ceramic called hafnium carbide (HfC). Traditionally, sintering HfC requires placing the raw materials in a furnace that can reach temperatures of at least 2,200 degrees Celsius—a process that is time-consuming and energy-intensive. Our technique is faster, easier, and requires less energy.


According to NC State, “the new technique works by applying a 120-watt laser to the surface of a liquid polymer precursor in an inert environment, such as a vacuum chamber or a chamber filled with argon. The laser sinters the liquid, turning it into a solid ceramic.”


Read more: Laser Technique Revolutionizes Ultra-High Temperature Ceramic Manufacturing for Space, Defense Applications


The full research paper can be found here: Synthesis of hafnium carbide (HfC) via one‐step selective laser reaction pyrolysis from liquid polymer precursor


And check out our interview with Dr. Xu in USACA's November Issue of Advanced Ceramics Insights

EVENTS 

CLASS TIME: USACA is hosting an in-person workshop on hypersonic weapons in Washington on Oct. 29, featuring Dr. Rodney Trice, a professor of materials engineering at Purdue University.


The day-long course will cover the history of hypersonic flight and design, as well as aerothermodynamics and materials challenges, including carbon and ceramic matrix composites, among other topics.


Learn more: Hypersonic Workshop


And mark your calendars: It’s not too early to plan for some big events coming up in early 2026, including the Composites, Materials, and Structures (CMS) conference, which will be held in New Orleans Jan. 25-29, 2025, and the USACA Spring Technical Meeting, which will be held in Washington, D.C., in early March.


Stay tuned for more details.

Have news to share with the USACA membership? We want to hear from you! Email Bryan Bender at bender@strategicmi.com or LB Fullerton at LB@strategicmi.com. And follow USACA on LinkedIn

LinkedIn  Web

Please Contact Us With Any Questions:


Ken Wetzel, ken@strategicmi.com

Aisha Haynes, aisha@strategicmi.com

LB Fullerton, lb@strategicmi.com