Welcome to the February Edition of USACA's Advanced Ceramics Insights!

We had record turnout at the annual Composites, Materials, and Structures Conference in St. Augustine, Florida, where we had a captive audience for our keynotes speakers, technical and workforce development sessions, and welcomed an impressive group of student presenters who we hope one day will be leading our industry. 


"It was great to see so many members come together at the same event to share technical information and, just as importantly, fresh ideas to keep this industry moving forward,” said USACA Executive Director Ken Wetzel. “USACA continues to grow, driven by the advanced ceramics industry's key role in many critical innovations.”


Attendees took advantage of face-to-face engagements with top defense leaders, including Keith DeVries, director of the Manufacturing Technology Office in the Office of the Secretary of Defense, and Dr. Aisha Haynes, the principal director for advanced materials in the Office of the Under Secretary of Defense for Research and Engineering


“We're excited to use our collective voice in 2025 to inform lawmakers and government officials about the significance of this industry and to explore opportunities for public partnerships to boost its impact,” Wetzel added.


Special thanks to Space Shuttle astronaut Charles Camarda, former senior advisor for engineering development at NASA’s Langley Research Center, who offered a blunt assessment of safety culture through the lens of the space agency that holds lessons for all of us who are supporting customers who have an exceedingly slim margin for error.


We also are deeply grateful to Ginger Gardiner from Composites World magazine, a leading engineering expert in advanced materials and co-author of the textbook, Essentials of Advanced Composite Fabrication & Repair, for her in-depth review of the industry and its leading companies.


The week-long gathering also offered technical sessions with government and industry experts that ran the gamut, including a series on carbon and ceramic matrix composites, “high velocity impact effects” and “high mach systems,” additive and advanced manufacturing, nuclear thermal propulsion, hypersonics, test, evaluation, and modeling, and much more.  


The future is now: A major focus of CMS this year was also workforce development. We kicked off the week with a training course from Rodney Trice, a professor of materials engineering at Purdue University, which covered the history of hypersonic flight and a primer on a host of advanced materials and properties. 


The student luncheon, graciously sponsored by CoorsTek and Lucideon, was sold out, and proved to be a highlight of the conference, along with the student poster sessions. 


We gathered some takeaways from student participants. 


Charles Santore is a third-year student at Rutgers University majoring in Materials Science & Engineering who has been focusing on the processing and testing of high temperature ceramic materials for armor and hypersonic applications: 


“In particular, my senior project focused on the arc melting of ZrB2-HfB2 composites, which will serve as the basis for my master’s thesis that I will complete in May 2026,” Santore said. “I was able to present my findings during the CMS poster sessions, which was a fantastic networking experience. I also enjoyed my time at the USACA luncheon, where I was able to speak with professionals representing various technical backgrounds. Overall, I greatly benefited from attending a variety of talks, walking the conference floor, and simply mingling with others in the hallway. This was my first conference related to my work in high temperature ceramics, and it was extremely valuable to me. I would like to thank USACA and its sponsors for supporting my attendance at CMS this year.”


Gemma Ponce is a third-year student at Colorado School of Mines majoring in Ceramic Engineering and Chemistry and member of the executive board for the Society of Women Engineers’ chapter:


Among my biggest takeaways from the conference were the professional connections I made and conversations I had about options for post-graduation steps,” Ponce reported. “I also found it beneficial to see what materials research is being conducted and how it's currently being applied. The additive manufacturing session was particularly helpful and interesting as it directly relates to research I’m doing right now. And I greatly enjoyed presenting and discussing my poster on vat photopolymerization with ceramic resins.”


She added: “Beyond the poster session, I attended technical sessions and learned about advances being made in materials for extreme environments. One of the highlights of the event was the networking. I connected with so many inspiring professionals, and as I near the end of my studies, learning about their career paths and the different opportunities available has given me a fresh perspective on my own next steps.”

USACA SPOTLIGHT

FRONT AND CENTER: The Colorado School of Mines is an active USACA member and its vice president of research and technology transfer, Dr. Walter Copan, testified this month before the House Committee on Science, Space and Technology on how to ensure U.S. global leadership in science and technology. 



Copan, former director of the National Institute of Standards and Technology, called for breaking down bureaucratic barriers to R&D and training and nurturing the next generation of leaders in science, technology, engineering and math. 


Over the past two decades,” he testified, “the bureaucracy and administrative burdens associated with American publicly funded R&D have also skyrocketed. This bureaucracy has increased the costs and reduced the agility of the U.S. research enterprise.”


He added: “We must continually increase efficiencies in S&T, build interagency coordination, and strengthen intellectual property, technology standards leadership and our international partnerships. We must further modernize legislation and policies to remove barriers and incentivize innovation for America to continue to lead the world."


‘Must be prioritized’: But without the necessary workforce, such efforts will fall significantly short. “STEM education must be prioritized,” Copan told the panel, “beginning with K-12 education and the trades, and cultivating relevant competences up to the highest educational levels. A prepared workforce is essential for rebuilding and reshoring our advanced manufacturing base for all industries in the future economy, and to produce and utilize necessary critical materials.”


Read his full prepared testimony. 

‘FILLING GAPS’: The Naval Surface Warfare Center Crane and the Pentagon’s Joint Hypersonic Transition Office announced it is seeking prototypes to meet gaps identified in JHTO’s Science & Technology (S&T) roadmap. 


“Solutions should address the development and demonstration of subsystem prototypes, filling gaps in enabling science and technology, and exploring disruptive new technologies,” the announcement states. “In addition, solutions should also address a clear path to operationalizing these technologies, with the goal of providing advanced capabilities to the warfighter. The full technical requirement for these prototype solutions will be defined when the Request for Solutions (RFS) is released.


Learn more: Joint Hypersonics Transition Office 2025 Request for Proposals


‘DOZENS OF COMPANIES': The Pentagon’s Defense Innovation Unit recently announced it is finalizing the selection process for multiple industry proposals to deliver a nuclear power source for military installations. 


“It's a project that, if you would have asked me just a few years ago, ‘Is DIU going to do a nuclear project?’ I would have said, ‘No, because the private sector is not doing that,’” DIU Energy Portfolio Director Andrew Higier recently told the West 2025 in San Diego. “But here we are a few years later, and there's dozens of companies and even more [venture capitalists] investing in that technology, and because of that we were able to quickly start a nuclear project.”


More industry news: Air Force moves forward with next-gen engine work, raises GE, Pratt contracts to $3.5 billion each

USACA EVENTS 

SEE YOU IN D.C.: USACA’s Spring Technical Meeting, to be held in Washington March 25-26, 2025, is just around the corner. Don’t miss this unique opportunity to educate decision makers on our industry’s challenges and priorities.



Stay tuned for more details. In the meantime, RSVP to Karen Coleman-Dillon at karen@strategicmi.com. 


Have news to share with the USACA membership? We want to hear from you! Email Bryan Bender at bender@strategicmi.com or LB Fullerton at LB@strategicmi.com. And follow USACA on LinkedIn

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Please Contact Us With Any Questions:


Ken Wetzel, ken@strategicmi.com

Alex Charow, alex@strategicmi.com

LB Fullerton, lb@strategicmi.com