March 2025 | Issue 33

PROCARE TECHNICAL NEWS AND UPDATES
 
In this edition of the Harken ProCare Technical News:

PROCARE NEWS:

  • NEW Working Aloft Training
  • Air 900 around the world


NEW PRODUCTS

  • New Foot Switch BRS 103
  • New Flatwind 1000
  • New Hybrid System Sensor - Pedestal / Hydraulic Motor
  • New High Performance Electric Brushless motors.


SERVICE

  • RORC Admirals Cup 2025 Support


TRAINING

  • Harken Maintenance Training


 
PROCARE NEWS

INTRODUCING THE NEW WORKING ALOFT TRAINING COURSE

This training course is designed for technicians and crew working on masts. Following an innovative operating procedure developed by Elevated Safety, you'll be able to work on ropes while respecting the safety principles involved in working at height. 


Under Harken’s ownership, Elevated Safety has grown rapidly and now has operations in Illinois, Colorado and Florida in the US, while its newest office in La Rochelle, France is well placed to run training courses throughout Europe. Today the Harken Group therefore encompasses two domains in which it has world class knowledge and expertise – the marine industry, plus safety and rescue.


Mast access is a technical and sensitive task requiring specific training, appropriate equipment and reliable methodologies. We can can help you optimize your existing access techniques.


The Safety Aloft course is tailored to different end users, recognising that a solo round the world sailor has different needs to a fully crewed vessel. Considerations for superyachts, megayachts and marine professionals such as electronics experts are different again.

‘With a crew there is a greater risk of accidents due to co-activity on the boats, so the risks are different, we have many examples of incidents and accidents that are due to, for example, a communication problem with a halyard pull that continues while the technician is already at the top. Or the winch not being locked out, or the use of self-tailing on an electric winch while someone’s foot is jammed on a spreader. The main thrust of our work is to raise awareness of the risks involved and the procedures to be put in place to reduce them, Sailors already know how to climb the mast, so we're just here to help them make their practice safer.’


Pierre Masse

(MD Harken France)


 
 

‘There's almost a gap in our industry as there really aren't clear standards of safe practice,’ says first mate Alex Tower. ‘So it's cool that Harken has bought Elevated Safety and now they're bringing professional training back to sailors.’

‘There are a lot of practices we can use just in day-to-day life aboard the boat to make things safer and I think we'll certainly add what we've learned to our existing drills we perform on board,’ he adds. ‘Going forward, I feel we are a lot safer knowing the crew have been involved in this training.’


Alex Tower

(1st Mate J-Class Lionheart)

Read more
 

COURSE DETAILS

Course Includes - ES Certificate of Completion.

  • 2-day initial training.
  • Prevention and regulatory compliance - Knowledge of PPE equipment ( characteristics, use, inspection)
  • Basic theoretical concepts (fall factor, impact force, air draft, suspension trauma)
  • Standardized personal fall protection methods
  • Mast access: optimizing techniques, double rope system, Basic anchor installation, winches use – Rigging
  • Rescue planning - supervision, Implementation of various rescue techniques (Rigging for rescue, man aloft system)
  • Risk analysis and accidentology study.
Book your Course
 
View Course Video here
 
 

AN AIR WINCH 900 THAT HAS BEEN AROUND THE WORLD

Boats, the way we know them, are changing fast. They're going faster, they're getting stronger, and the loads they see are exponentially increasing. How does Harken keep up with the changing times? We collaborate with sailors, teams, boat builders...you name it!


A lot of testing and some smart engineering can lead to things like the Air Winch 900. Harken France's Jean Martins shows us an Air Winch 900 that came straight off the 100 foot foiling Ultim Banque

Populaire after its solo around the world race.


The goal was to see the winch, inspect it, and learn from it.


Harken Air winches feature a set of interchangeable gearing kits that give skippers the flexibility to create a perfect blend of speed and power for each day’s weather and crew configuration. The winches, which feature a nearly empty middle to reduce weight, were designed for trimming sails on AC foiling cats, IMOCA 60s, AC75s, TP52s and similar Grand Prix boats. The hollow middle is a first for sailing winches, as are the changeable gear kits. All Harken Air winch models feature interchangeable first-speed and second-speed options. The wide-diameter drums allow fewer wraps, faster trimming, and faster easing. Standard and counter-rotating versions are available.


The 900 model is designed for boats over 24.4 m (80').


The 900 drum is made of carbon fiber and anodized aluminum.

View the Air 900 maintenance manual 
 

NEW PRODUCTS

NEW BRS103 Deck Switch


Introducing the New BRS103 Analog Switch.


Features include:


  • Raised rubber switch to help with button engagement.


  • Reduction in underdeck profile by 50%.


  • IP68 water protection and pre wired cabling (1m)


  • A light kit is available for added visibility at night.


  • Finishes available: Black plastic, SS or Black, Grey aluminum
 
 
 
 

NEW Flat Winder 1000 & Sensor

The Flat Winder 1000 joins as the most powerful block of the Flat Winder range, with a maximum working load of 1000 kgs / 2208 lbs.


This larger design was developed to cater specifically to the needs of monohulls and catamarans over 80 feet and to simplify tasks with significant loads. The Flat Winder 1000 gives sailors control over traveler and daggerboard up-down systems while also serving as a reliable device for lifting tenders and moving large platforms.


While doubling in strength and line speed, the Flat Winder 1000 maintains a compact design, with only a slight increase in weight and size compared to its predecessor. It is available in 12V, 24V, or 48V electric or hydraulic, depending on the system.


This version of the Flat Winder powered block works beautifully to move a foil up and down...or in and out. It's fast. It's quiet. It's light. It's reliable.


But how do you know how far up or down...or in or out the foil is? There's a sensor for that!


NEW Sensors:

  • Kit composes of an electric box and a dedicated Duel Function Control Box (DFCB)


  • Electric box dimension 105mm x 69mm x 40mm.


  • The electric box is compatible with microswitches, inductive and magnetic sensors.


  • Typical application are end stroke sensor for up-down daggerboard, end stop traveler.
 
 

NEW Hybrid System Pedestal / Hydraulics Sensor

Many modern pedestal system are now utilizing both a manual pedestal drive and a Hydraulic back up.


The possible danger behind this type of Hybrid system is if the Hydraulic motor is engage without the pedestal system being disengaged it could potentially course injury.


Our New Pedestal Sensor automatically detects if the MX pedestal is in Natural position before engaging the Hydraulic motor, allowing a safe use while in HY mode.

 
 
 
 

NEW High Performance Electric Motors


We now have available brushless motorization packages for the racing winch.


Our target was to maximize the performance and controllability of the system compared to our standard electric solutions.


Features:


  • Voltage: 24 or 48V (both power and auxiliaries)


  • Inverter with integrated control unit Suitable for first speed sensor.


  • The PLC allows both Racing/Cruising mode available.


  • One power map for each gear.


  • Customizable acceleration / deceleration ramp protects winch.


  • Can Improve performance by up to 50%.
 
 

SERVICE

Admirals Cup 2025 Harken ProCare Support


The Admiral's Cup is back for 2025 and will be held biannually thereafter by the Royal Ocean Racing Club. Established in 1957, The Admiral's Cup is honored throughout the world of sailing as the unofficial world cup for offshore racing.


Harken ProCare are proud to be an official Supporter of the 2025 RORC Admirals Cup.


All Admiral's Cup competitors can take advantage of a customized service and support package for all Harken Equipment.


In preparation for the regatta, we will be providing a pre-regatta service, ensuring all Harken Winch and Hydraulic system are in the optimal condition ahead of the competition.


Our team of ProCare Senior Technicians will be based at the Cowes Yacht Haven for the duration of the event.


We are confident that our dedicated service and support will enhance the competitive experience and ensure optimal performance throughout the regatta.


We are looking forward to welcoming the Teams to the UK!


RORC ADMIRALS CUP WEBSITE

 
Contact Harken for more information 
 
 
 
 


BOOK YOUR WINTER SERVICE AND SAFETY CHECK!

 

Both Deck and Captive Reel Winches must be visually checked and maintained at the beginning and end of every season of sailing or racing. After inspection all worn and damaged components should be changed out. In particularly severe applications and when the winch is operating at its peak performance, checks and lubrication of gears should be carried out at the end of each day’s racing.


Periodic proactive maintenance must be carried out regularly. Lack of adequate maintenance will unfortunately shorten the life of the winch, can cause serious injury and invalidate the winch’s warranty. Maintenance of winches must also be carried out exclusively by specialized personnel.


We can support you in all your Harken Refit and Service requirements.




 

"During a difficult period worldwide all timescales were met, required customization was discussed, designed, manufactured, delivered and installed with zero issues. We couldn't be happier with the collaboration with the Harken ProCare Team."


Boat Captain SY Northstar


 
Book Here
 
TRAINING

Harken ProCare Maintenance Training

ONE 2 ONE: You can now book face to face Harken Maintenance training directly on our ProCare website.

Run by our Senior ProCare Technicians, you will learn from the people on the ground. Our courses are aimed at Yacht Crews and Pro-Sailors as a introduction to custom winch and or hardware maintenance.

All courses can be flexible and made to suit your specific needs.

Our courses are available either Onboard or at one of our ProCare Technical facilities, which include, Palma de Mallorca, Newport, Sydney Australia or our winch manufacturing facility in Limido Comasco, Italy.
ON-LINE Alternatively we offer a basic maintenance presentation online via our dedicated training portal. These courses are designed as a introduction to maintaining your Harken Custom equipment.

Sign up below to gain accessed to the online training portal:

Sign Up Here
 
 
 
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